Frequently Asked Questions

The benefits of automation include reliability of operations, reduced costs, and reduced damage to stock and hardware. Operations become more reliable when Automated Guided Vehicles (AGVs) transport materials tirelessly and without fail. When this is coupled with a Warehouse Management System (WMS) and our FleetController software, automation always provides you with an overview of your material flow. Automation allows you to reduce costs by replacing routine manual truck traffic with AGVs. As AGVs move intelligently, constantly monitoring their environment and stopping when detecting obstacles, they do not collide with people, stock or machinery.

Not all processes can and should be automated. AGVs require a certain temperature range, low humidity, a levelled, preferably concrete floor, or gradients of no more than 5%. AGVs are not suitable for unloading from lorries or loading at bays either.

When complete automation is not possible, we recommend the optimal automation approach. This means humans’ intelligence and problem-solving are combined with AGVS’ reliability and controllability. Our experts will be happy to explain more about the optimal automation approach and how you can benefit from it. Please contact us to find out more.

Get in touch with one of our experts today and we’ll be delighted to guide you through the first steps of automating your facility. The key steps are a process description, establishing the layout of the facility, and assessing the load type and material flows.

Even if each case is individual and unique, a typical automation project may proceed as follows:

• Feasibility study (6–18 months)
• Contract (3 months)
• Engineering, manufacturing and delivery (6–8 months)
• Commissioning (3 months)
• Handover (1 month)
• Life Cycle Services to ensure high availability

An AGV solution is very durable. With the correct service and care, your AGV solution can serve for over 10 years. In addition to the AGV solution itself, we offer Life Cycle Services. This is a comprehensive set of service levels, one of which is sure to suit your needs. Life Cycle Services guarantee the correct maintenance, servicing and repair options for your AGV fleet, while also advising you when it needs to be updated and modernised. This means your assets’ value and return on investment are retained with minimum effort on your part.

Most probably, yes. We operate worldwide, backed up by the global expertise of Mitsubishi Logisnext, with a sales network in over 100 countries which covers all continents. Please follow the links below to find the best possible solution for your logistics or material flow need:

• Americas
• Europe
• Asia

The types of batteries used by our AGVs are traditional lead-acid, quick charge lead-acid, closed lead-acid and lithium-ion.

Each option presents distinct advantages, such as rapid charging capabilities, high energy throughput, compatibility with heavy-duty applications, or minimal maintenance requirements. They usually last 8–14 hours depending on vehicle type, environment and load weight and differ in charging time: traditional batteries can be fully recharged from empty in approximately 8 hours, whereas lithium-ion batteries may be recharged in as little as an hour. The prices vary accordingly, meaning the best and most cost-efficient battery type always depends on the use case.

Our team will carefully evaluate each battery type when designing your AGV solution to ensure it delivers optimal performance and reliability. Request a simulation to see how automation can fit in your environment. 

AGVs can run safely alongside humans, as their sensor technology allows them to detect and respond to all kinds of obstacles and communicate with people. AGVs carry next to no risk of collision with people, stock or other machinery. Our unique proposition is optimal automation, which allows your facility to combine the best of AGVs and manual lift trucks to create a perfect mix for your fleet and to optimally serve your specific processes.

Each AGV solution is priced individually in line with each customer’s needs. An investment in an AGV solution is about more than mere hardware: it is a comprehensive package of vehicles, software and asset-retaining services. Thus, the price includes the vehicle(s) and FleetController software. In addition, consultation, project management, engineering and commissioning are included. Also available are our Life Cycle Services, which we highly recommend to retain your investment’s asset value. Please contact our team to discuss your needs and obtain a quote. An AGV system is an investment in your facility’s productivity: visit the Return on Investment Calculator to see how quickly this investment could pay for itself.

To allow your Warehouse Management System (WMS) to communicate with your fleet of AGVs, we offer our proprietary the FleetController software. This is a suite specifically designed for AGV fleet management. The integration of FleetController and your WMS does not demand great technical changes from you: it is a standardised process we have years of experience of. Once FleetController is installed, you do not need to interact with it at all; you continue to use your familiar WMS to manage material flows. FleetController offers the optional Dashboard feature which allows your facility managers to export statistics and issue specific commands to certain AGVs, if necessary.

AGVs are a sustainable, economical and electrically powered solution that consumes energy only when needed. Rocla AGVs are made to last. Judicious investment in the assets across AGVs’ life cycle, such as with our Life Cycle Services, makes for long service life and prudent use of resources. With timely modernisations, you can ensure quick technical support and the availability of critical parts, minimise production interruptions, and support your organisation’s sustainability goals. The use of the AGVs also reduces waste through correct material handling and elimination of stock damage, a benefit of the high safety that comes with automation.

Moreover, all Rocla AGVs are designed and manufactured in our facilities in Finland, which supports European and Finnish work, employment, and work culture, making them also ethical, ecological, and responsible choices. Read more.

Sustainability is the ongoing commitment to act responsibly by integrating social and environmental concerns into business operations and at MLE, we take this commitment seriously and constantly strive to enhance our sustainability practices. Read more about our EcoVadis rating.

With our comprehensive service packages, we offer 24/7 remote support, preventive maintenance, and spare parts programs to keep your fleet running at peak performance. Read more about our Lifecycle services. 

To create an accurate and reliable AGV solution proposal, we need a clear understanding of your facility, material flows, and operational requirements. The following information helps us design the optimal system: 

• Facility layout (DWG or PDF)
  A detailed, up‑to‑date layout enables us to analyse travel distances, space constraints, pathways, safety zones, and potential installation areas. 

• Transport matrix
  Including: 

• • Pick and drop locations 

• • Number of transports per hour/shift/day 

• • Any peak‑time variations
    This is essential for defining fleet size and overall system capacity. 

• Load information 

• • Dimensions and weight 

• • Load type (pallet, cassette, component, etc.) 

• • Photos, if available. This helps determine the correct AGV type and handling equipment. 

• Handling heights
  Required lift levels at storage, production, and buffer locations. 

• Handling principles at stations
  For example: fork access, cassette alignment, entry direction, racking type, loading/unloading interfaces. 

• Operating‑hours schema
  Shift patterns, planned breaks, maintenance windows, and expected 24/7 requirements. 

• Short description of your current or future process
  A brief overview of how material flows today—or how you aim to operate after automation—helps ensure the AGV solution fits the wider process. 

• IT system interfaces
  Information about ERP, MES, WMS, or other host systems that will provide transport tasks and production logic. 

• Location of installation
  Country, city, and facility details to support project planning, site assessment, and service availability. 

Rocla AGVs support multiple battery technologies, allowing the energy solution to be tailored to the customer’s process, operating hours, and performance requirements. We use robust traction batteries, similar to those used in forklifts of the same category, ensuring reliability, safety, and long service life. 

Depending on your operational needs, the AGV system can be equipped with: 

• Lead‑acid traction batteries: a cost‑effective and proven option for many applications. 

• Lithium‑ion batteries: ideal for high‑intensity, multi‑shift operations thanks to fast charging, long lifespan, and minimal maintenance. 

• Automatic battery‑exchange systems: a strong choice for facilities requiring continuous operation with zero downtime. 

By selecting the right energy solution, we ensure your AGV fleet delivers maximum uptime, efficiency, and long‑term cost savings. 

Not at all. Rocla AGV Solutions are highly suitable for both new (greenfield) and existing (brownfield) facilities. Many brownfield plants successfully adopt AGVs, as long as at least one complete material‑flow process can be aligned with automated handling. 

If the environment, process layout, and load characteristics support AGV operation, automation can be introduced without major structural changes. In fact, brownfield projects often start with compound pallet transport or pallet storage, as pallets are typically standardised and easy to handle with forks, making them an ideal first step towards automation. 

By integrating AGVs into existing operations, manufacturers can improve safety, reduce manual handling, and boost overall efficiency, all without building a new facility. 

Rocla AGVs determine their exact position using laser-based navigation with triangulation. By scanning reflectors installed in the facility, the AGV continuously calculates its geographical location with high precision. This enables the vehicle to stay accurately on its predefined driving path at all times.

The AGV navigation module uses this positional data to control movement, while the AGV fleet control system instructs each vehicle on which route to follow. These routes are generated from the pick and drop points defined in your facility layout.

Transport tasks themselves typically come from higher-level host systems such as ERP, MES, or WMS, ensuring that material flows follow your production logic, inventory rules, and real-time operational needs.

Together, this creates a highly reliable and fully traceable automation process, giving you safe, consistent, and efficient material handling across the entire facility.

Not at all. Rocla AGV Solutions are highly suitable for both new (greenfield) and existing (brownfield) facilities. Many brownfield plants successfully adopt AGVs, as long as at least one complete material‑flow process can be aligned with automated handling.

If the environment, process layout, and load characteristics support AGV operation, automation can be introduced without major structural changes. In fact, brownfield projects often start with compound pallet transport or pallet storage, as pallets are typically standardised and easy to handle with forks, making them an ideal first step towards automation.

By integrating AGVs into existing operations, manufacturers can improve safety, reduce manual handling, and boost overall efficiency, all without building a new facility.